UCI International Inc.
Machine setup
Machine speed 60-80 meters/minute

Ultra Biocid pre mixed with water to equal Acetic Acid strength(determined locally) see this link for formulation recommendations

Ultra Biocid/ water mixture feed rate 18-22 kg/min

Helpful hints
To achieve denim fabric finish Ph of 9.0-10.0. Add premixed Ultra Biocid and water in wash box at normal feed rate. Ph will be 1.2-1.5.

Results
Last wash box Ph value will be very close to the fabric face finish Ph.

A beginning wash box Ph of 2.0 or higher will result in fabric face Ph of 10.0 or higher in the last wash box. To achieve lower fabric face Ph,
 increase flow rate of ULTRA BIOCID until desired Ph range is achieved. DO NOT set Ph range for cellulosic fibers below Ph 7.0 due to fabric tendering.

Listed above are a few general guidelines to follow when operating with the Ultra Biocid for denim fabric mercerization.

Please remember to adjust for local conditions.






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DENIM MERCERIZATION CASE STUDY
Link 
Mercerization Range with Four Wash Boxes