UCI International Inc.
Machine setup
Machine speed 60-80 meters/minute
Ultra Biocid pre mixed with water to equal Acetic Acid strength(determined locally)
see this link for formulation recommendations
Ultra Biocid/ water mixture feed rate 18-22 kg/min
Helpful hints
To achieve denim fabric
finish Ph of 9.0-10.0. Add premixed Ultra Biocid and water in wash box at normal feed rate. Ph will be 1.2-1.5.
Results
Last wash box
Ph value will be very close to the fabric face finish Ph.
A beginning wash box Ph of 2.0 or higher will result in fabric face Ph of
10.0 or higher in the last wash box. To achieve lower fabric face Ph,
increase flow rate of ULTRA BIOCID until desired Ph range
is achieved. DO NOT set Ph range for cellulosic fibers below Ph 7.0 due to fabric tendering.
Listed above are a few general guidelines
to follow when operating with the Ultra Biocid for denim fabric mercerization.
Please remember to adjust for local conditions.
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DENIM MERCERIZATION CASE STUDY
Mercerization Range with Four Wash Boxes